Reverse Engineering in Mechanics
Currently, reverse-engineering in mechanics is among the few fields that pave the way for addressing the manufacturing equipment needs in different industries. Therefore, reverse-engineering is more common in fields such as mechanics, oil, and gas, and engineers are very capable of design and manufacturing. Manufacturing can be increased by implementing reverse-engineering sciences. Meanwhile, engineers’ reverse-engineering ability for designing and producing components according to their TDP has led to their further development. Capable and advanced companies supply their own needs and sign research contracts to provide services to similar companies. Reverse-engineering is directly related to determining the exact geometric dimensions of parts and materials and fully supervises their quality level.
Reverse-engineering in mechanics means to uncover a part or machine’s design principles with preliminary analysis. Preliminary analysis is to evaluate the structure and performance of equipment to be manufactured. In many cases, this engineering approach in industry means to analyze a mechanical device. There is a lack of preliminary information about the device, and it can only be produced by disassembly and functional analysis.
Reverse-engineering is the process of producing components or subsets without plans, documentation, or computer models. This engineering field is very important o mechanics, and engineers use this approach to develop widely-used mechanical equipment and parts.
Implementing Reverse Engineering in Mechanics
There are multiple reverse-engineering stages in mechanics, which will be briefly explained as follows.
In the preliminary stage, the objectives are identified and the information required for progress is acquired. We therefore think about product development and addressing the product’s deficiencies and increasing domestic production. However, this engineering field also considers self-reliance. If the first stage and information storage is successful, this information and documentation can help simplify the reverse-engineering process.
Data evaluation and planning is as follows. First, incomplete information is completed and implementation costs are analyzed. After estimating costs, resources are allocated to relevant departments. In the meantime, it is important to set a reasonable timeframe for producing such information.
All these items should be presented in the technical information package and project execution graph to obtain a procedural map.
The next reverse-engineering stage in mechanics is functional analysis of machinery and disassembly. Each device is made from components and a structure with specific responsibilities. In this stage, important input and output parameters and specifications are determined. Then, they should be tested to meet high quality standards. This means to obtain correct technical information. Therefore, this stage mainly involves separating components and converting them to lower-level components to obtain an assembly surface.
Software and hardware analysis is done in the end. In this stage, the materials are analyzed first, followed by chemical and metallurgic analysis, surface layer analysis, mechanical properties, structural analyses, and addressing problems in depth.
The best reverse-engineering projects include several subsequent stages, such as data collection (measurement, mapping, chemical and mechanical analyses, etc.). Then, experts conduct the most important data analysis stage according to scientific methods. Therefore, reverse-engineering is knowledge-based; and after this stage, the project is concluded with collection and assembly.
Optimization and Efficiency (Lifespan) Improvement of Mechanical Equipment
Reverse-engineering in mechanics is essential for optimizing and improving the efficiency (lifespan) of mechanical equipment.
The technical information obtained from all reverse-engineering stages can be used to largely achieve this improvement and optimization. In fact, certain changes are made after revising engineering value. For example, some costly fields, including design flaws, additional design, performance improvement, excessive tolerance limitations, excessive function needs, and more can be discovered and optimized before completing the project.
In this stage, all the technical information produced so far should be used to optimize and increase the efficiency (lifespan) of mechanical equipment. Requirements are critical to reverse-engineering in mechanics. This engineering approach is very useful for design, engineering, manufacturing, and quality control departments of mechanical components. Finally, all these stages should be carried out diligently when manufacturing and testing mechanical parts. If the initial to final reproduction stages follow international standards, the project will be very successful. If you make it to the final stage, the product will be very efficient. At last, you can optimize the product and achieve long lifespan. Reverse-engineering in mechanics is quite important to modern industrial communities.
